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WET-END WEAR PARTS

Volute Liners, Throatbushes & Liners

Wet-end contact parts manufactured in High Chrome, Rubber, and Polyurethane: volutes, throatbushes, and frame plate liner inserts for slurry pumps.

Wet-End Lot Ordering

In mining operations, wet-end contact parts are not purchased one by one. To keep pumps running at peak hydraulic efficiency and prevent unplanned stockouts, plants order balanced wet-end lots matched to component wear rates (for example: 5 impellers, 5 throatbushes, and 4 volute liners).

Available Materials & Components

Liner Materials 27% High Chrome (A05), Natural Rubber (R55), Polyurethane (U01), and Sintered Silicon Carbide (SiC ≥ 2200 HV)
Wet-End Components Volute Liner, Throatbush (Cuello), Frame Plate Liner Insert, and Impeller
High Chrome High-chrome white iron casting (≥ 650 HB) for mill discharge and coarse, sharp-edged particles
Rubber & Polyurethane Compression-molded elastomers and tear-resistant polyurethane for fine particles, hydrocyclones, flotation, and corrosive slurries

Sample Plant Lot Configuration

The throatbush and impeller operate with a tight front clearance and require more frequent replacement than the volute. Ordering in matched lots (e.g., 5 impellers + 5 throatbushes + 4 volutes) prevents pairing a new impeller with a worn throatbush.

[ENGINEERING DECISION CRITERIA — 5-5-4 LOT]

Metallurgical Rule: Reinforced cutwater thickness. In slurries with oversize rocks over 12 mm avoid rubber; deploy heavy-section High Chrome A05 alloy.

Critical Variables: Discharge peripheral velocity (m/s), piping configuration, top particle size (mm).

Avoided Risk: Prevents split-casing breakthrough perforation and uncontrolled slurry containment spills in plant sumps.

4-Material Wet-End Matrix (A05 / R55 / U01 / SiC Ceramic) & Gülich Law Δη_v = k_r·(δ/b₂)^1.5

[A05] ≥ 650 HB (60–62 HRC)

27% High Chrome White Iron (≥ 650 HB)

SAG/ball mill discharge, primary hydrocyclone feed, and coarse sharp-edged ore particles.

u₂ ≤ 32 m/s • K_Ic = 20 MPa·√m • Clearance δ = 0.75 mm • Lot 5:5:4
Quote A05 Kit →
[R55] Shore A 55–65

Wear-Resistant Natural Rubber (Shore A 55–65)

Flotation circuits, thickeners, and fine tailings (d80 < 150 µm) free of coarse tramp metal or sharp rock.

u₂ ≤ 24.5 m/s • K_Ic = 12 MPa·√m • Clearance δ = 0.85 mm • Lot 5:5:4
Quote R55 Kit →
[U01] Shore A 85–95

Cast Polyurethane Elastomer (Shore A 85–95)

Hydrocyclone clusters, regrind duties, and fine-to-medium slurries with high velocity or acidic pH.

u₂ ≤ 26 m/s • K_Ic = 14 MPa·√m • Clearance δ = 0.8 mm • Lot 5:5:4
Quote U01 Kit →
[SiC] ≥ 2200 HV (Mohs 9.2)

Silicon Carbide (SiC) Ceramic Composite

High-pressure hydrocyclone feed and extreme silica slurries with aggressive pH.

u₂ ≤ 28 m/s • K_Ic = 4.1 MPa·√m • Clearance δ = 0.65 mm • Lot 5:5:4
Quote SiC Kit →
E4083 — High Chrome A05 Throatbush for 6/4 D Pump (SMAT-PUMP-6X4-VOL) Mass: 44 kg • HOIST_REQUIRED (LI=3.96) • Wall: 35 mm

Front suction throatbush for 6x4 D-frame slurry pumps. Streamlined hydraulic entry profile designed to optimize available NPSH and mitigate localized cavitation wear. Station 03: 11. Cuello de Succión Cónico Throatbush (Estación 03 • Claro δ=0.5–1.0 mm). Calibrating front clearance within δ = 0.5–1.0 mm prevents volumetric recirculation loss Δη_v = k_r·(δ/b₂)^1.5 from degrading the 5:5:4 wear lot ratio into 5:9:4.

Wet-End Kit Comparison by Material: High Chrome (≥650 HB), Natural Rubber & Polyurethane

Throatbush & Front Axial Clearance Calibration (δ = 0.5–1.0 mm)