Hydrocyclone Apex / Spigot (SiC Ceramic / Si3N4 / Cr27)
Precision ground conical bore to preserve semi-umbrella spray angle and prevent roping volumetric choking.
Open Quick-Checkout Sheet SKU-QC-11 →Hydrocyclone Classification & Roping Diagnostics
Audit your hydrocyclone cluster performance using only 3 Marcy Pulp Density Scale cup readings (Feed, Apex Underflow, and Vortex Overflow) without needing a belt scale or ultrasonic flowmeter.
CLASSIFYING HYDROCYCLONE • APEX SPIGOT (UNDERFLOW) & VORTEX FINDER CAD 1:1 • ISO 7810 CARD REF (0.76 MM)
3-Cup Marcy Mass Balance & Plitt Cut-Size (d50c) Calculator
ZERO BELT SCALE • ZERO FLOWMETER UNDERFLOW MASS RECOVERY (Rs) 84.2%
ESTIMATED CIRCULATING LOAD 533%
APEX VOLUMETRIC SOLIDS (Cv,u) 48.2%
PLITT CORRECTED CUT SIZE (d50c) 74 µm
Du/Do ratio and underflow volumetric fraction C_v,u within optimal metallurgical window. Maintain preventive Apex gauge checks.
Critical Hydrocyclone Wear Parts with 1:1 Dimensional Check in Durango
Hydrocyclone Vortex Finder (Cr27 / SiC Ceramic / PU)
Erosion-resistant overflow sleeve engineered to eliminate coarse particle short-circuiting to flotation.
Open Quick-Checkout Sheet SKU-QC-12 →Hydrocyclone Cone & Cylinder Liner Kit (R55 Rubber / PU / SiC)
Drop-in sectional liners with step-free internal joints compatible with D10, D15, D20, and D26 cyclone banks.
Open Quick-Checkout Sheet SKU-QC-13 → PLANE 3 · 5-ZONE EXPLODED WEAR REPORT (AVENUE 2 · GATE G3)
🔗 View Married Pump + Cyclone Package (Avenue 6A) → Differential Wear Anatomy of the Hydrocyclone (Zero-Step δ_r ≤ 3 mm)
#01 SKU-QC-12
Vortex Finder (Overflow Tube)
SiC Sinterizado / Cr27 A05
Governs Plitt d50c cut size. Sharp lower lip (0.76 mm tolerance, 1 ISO/IEC 7810 card) shears short-circuit wall flow.
#02 SKU-QC-13
Involute Feed Chamber Liner
Hule R55 / Poliuretano 85 Shore A / Cr27
Tangential involute entry minimizing initial impact turbulence and stabilizing the central air core.
#03 SKU-QC-13
Cylindrical Section Liner
Hule R55 / Poliuretano Colado
Sets primary centrifugal residence time. Tongue-and-groove step-free joint (δ_r ≤ 3.0 mm, < 0.76 mm nominal).
#04 SKU-QC-13
Upper & Lower Cone Liners
Poliuretano 85 Shore A / Cerámica SiC
Peak tangential acceleration zone. Radial steps δ_r > 3 mm trigger Görtler micro-vortices and misplace coarse grit to overflow.
#05 SKU-QC-11
Underflow Spigot (Apex Insert)
Carburo de Silicio Sinterizado SiC (≥ 2200 HV)
Controls du/do ratio and volumetric solids Cv,u (< 56%) to sustain semi-umbrella spray without roping.
SMAT Hydrocyclone Parametric Table (D6, D10, D10B, D15, D20) & Married Packages
Coupled Plitt-Marcy sizing to prevent hydraulic mismatch between cyclone feed pump and classification cluster.
| SMAT Model | Capacity (m³/h) | Plitt Cut d50c (µm) | Apex Range du (mm) | Vortex Range do (mm) | Married Package (6A) |
|---|---|---|---|---|---|
| SMAT D6 (6") | 12 – 32 | 15 – 45 | 19 – 45 | 38 – 64 | 3x2 / 4x3 |
| SMAT D10 (10") | 45 – 115 | 30 – 75 | 32 – 70 | 65 – 110 | 4x3 + Nido D10 |
| SMAT D10B (10" Alto Flujo) | 65 – 145 | 35 – 85 | 38 – 82 | 75 – 125 | 6x4 + Nido D10B |
| SMAT D15 (15") | 110 – 260 | 45 – 125 | 50 – 115 | 100 – 175 | 6x4 + Nido D15 |
| SMAT D20 (20") | 220 – 520 | 65 – 180 | 75 – 160 | 150 – 250 | 8x6 + Nido D20 |
AVENUE 3 · ANTI-BLINDING FINE SCREENING (ARB-SMAT-29)
TH48-30 Fine Urethane Screens & 1'x1' Modular Panels (Weibull α ≥ 4.2)
1. TAPERED RELIEF ANGLE (3°–5°)
Diverging slot geometry that immediately releases near-size particles (0.8 < d/a < 1.2) once past the top throat.
2. ELASTIC DILATION Δa/a ≈ 2%–4%
Flexible urethane membrane under 4–5G acceleration that ejects wedged grains and sustains effective open area A_eff > 32%.
3. WEIBULL PARTITION SHARPNESS α ≥ 4.2
Combining primary hydrocyclone classification with TH48-30 fine screens on underflow eliminates heavy-mineral overgrinding bypass.